Staff Engineer Metrology

What you will do:

• Develop CMM programs for both new and existing parts, utilizing software like Mcosmos, Calypso, and Polyworks for online and offline applications.
• Perform precise measurements and inspections using CMM equipment to ensure product compliance with specifications; analyze CMM data and generate detailed inspection reports.
• Leverage advanced GD&T knowledge to interpret design drawings and specifications accurately.
• Conduct root cause analyses and implement corrective actions to address non-conformities effectively.
• Lead and participate in both internal and external audit processes.
• Collaborate with design, production, and engineering teams to address quality concerns, support product development, and resolve quality issues while driving process improvements.
• Provide technical guidance on manufacturability and quality standards during the design phase.
• Demonstrate expertise in fixture and gauge design, drafting, and stack-up analysis.
• Conduct First Article Inspections (FAI) and document verification to ensure parts meet design and quality requirements; coordinate dimensional inspection requests with internal divisions and external suppliers, ensuring alignment with local capabilities.
• Identify opportunities for process improvements and implement best practices to enhance product quality and manufacturing efficiency.
• Develop and document standard operating procedures (SOPs) for quality assurance processes; use Lean, Six Sigma, or similar methodologies to drive continuous improvement initiatives.
• Operate a variety of lab equipment, including CMM Machines, VMM Machines, Contour Tracers, 3D Scanners, and Harness Testers, etc.….
• Perform Measurement System Analysis, CMM Inspections, and Layout Inspections of parts.
• Develop and update procedures, guidelines, SOPs, and Work Instructions for the Metrology Lab, adhering to standards like ISO17025 and ISO13485.
• Stay informed on advancements in metrology technology to align with technical device roadmaps.

What you will need:

Required Qualifications:

• Education: Diploma / BE / B. Tech in Mechanical Engineering or related field.
• Experience: 5+ years of experience in quality assurance and manufacturing within the mechanical.
• Expertise in Geometric Dimensioning and Tolerancing (GD&T).
• Proficient in CMM programming software, including Mcosmos, Calypso, and Polyworks.
• Hands on experienced in fixture and gauge design, drafting, and conducting stack-up analyses.
• Experienced in precision measurements and inspections using cutting-edge lab equipment, such as CMM Machines, VMM Machines, Contour Tracers, 3D Scanners, and Harness Testers, etc.….
• Strong analytical ability to interpret CMM data, prepare detailed inspection reports, and assess supplier quality requirements.
• Experienced in Lean, Six Sigma, and other quality improvement methodologies.
• Expertise in root cause analysis and implementing corrective and preventive actions.
• Experienced in leading and supporting internal and external audits.
• Exceptional collaboration and communication skills, enabling seamless coordination with cross-functional teams and external suppliers.
• Proficient in developing and maintaining Standard Operating Procedures (SOPs) and work instructions, ensuring compliance with ISO17025 and ISO13485 standards, and well-versed in ISO quality systems.
• Experienced in conducting First Article Inspections (FAI), documenting results, and performing Measurement System Analysis (MSA) and layout inspections.
• Skilled in monitoring and reporting Key Performance Indicators (KPIs) related to quality performance and outsourcing activities.

Preferred Qualifications:

• Excellent problem-solving and analytical skills.
• Strong communication and interpersonal skills.
• Ability to work independently and as part of a team.
• Willingness to collaborate with multiple divisions and understand their requirements.
• Fast learner and open adopting new technologies / Application in the field of Metrology.