Sr. Engineer - Experimental

What will you do:

• Plan machining projects by studying work orders, engineering plans, materials, specifications, orthographic drawings/CAD models, reference planes, locations of surfaces, and quality parameters; interpreting geometric dimensions and tolerances (GD&T).
  Build and develop mechanical prototype, machining fixtures.
• Planning, organizing, reviewing & execute in-house requests of machining prototypes.
• Prepare multi axis CAM programs, verify, simulate for safety & efficiency.
• Technical discussion with divisional/internal stakeholders and finalize on quality and timeline commitment of prototypes.
• Communicate & Coordinate within the team for delivery on time.
• Co-ordinate with machine manufacturers, tooling suppliers & software developers to drive application support, process optimization & enhance efficiency.
• Collaborate with the internal maintenance team & external supplier to ensure preventive & breakdown maintenance are performed on time.
• Initiate Non-Conformances if any prototype goes out of specification.
• Understand technical requirements from requestor & communicate within team for prototype development.
• Perform inspection of all prototypes developed in-house before delivery to requestors.
• Continuous follow up to ensure on time delivery of prototypes.
• Co-ordinate with different stakeholders for smooth execution of prototype development.
• Generate report on different KPIs related to in-house machining activity.
• Initiate DFM discussions with project team for manufacturing feasibility.
  Inspect completed work for conformance to specification using tools such as calipers, height gauges, micrometers, rulers etc.
• Accomplishes organization goals by accepting ownership for accomplishing new and different requests, exploring opportunities to add value to     job accomplishments, respecting the criticality of requirements.
• Communicates with supervisor to offer suggestions pertinent to equipment, process needs & improvements.
• Provide input on Capex, Opex & budget planning and performs other duties as directed.

What you need:

Basic Qualifications:

• Education: Degree in Mechanical engineering/Tool and Die making or equivalent
• Experience: 6-8 Years in a manufacturing (Aerospace/Medical/Tool room/R&D/Prototype) setup
• Minimum 6 years of experience with multi axis machine operation, 5 axis CAM programming & hands on operation on latest machining technologies like Turn-Mills, Wire-cut, EDM, 3Axis Mill, Turning Machines, tool setup, editing and inspection in prototype and production environments.
• Experience with CAD/CAM software like hyperMILL, Unigraphics – NX
• Able to read & interpret technical drawings with GDnT.
• Manufacturing Proficiency – Hands on experience to run CNC Machines like Turn-Mills, Mills, Turns, & 5 Axis Machines.
• Work well independently and within a team and can coordinate efforts with fellow co-workers
• Considerable knowledge of the cutting tools, equipment, material, methods, and standard practices of the trade.
• Must be adaptable to a changing work environment and competing demands
• Experience with planning, estimating and reporting.
• Familiarity with manufacturing excellence includes modern techniques based on lean manufacturing, 5S, waste elimination and visual communication and a demonstrated ability to address practical problems and make decisions

Preferred Qualifications:

• Software Proficiency – Power BI, Microsoft Office.
• Manage, motivate and engage a team of talented resources.
• Excellent communication skills, both written and oral
• Excellent attention to detail the challenges and propose solutions.
• Needs a strong appreciation of the importance of completing tasks on time